585ML ULTIMATE EPOXY INJECTABLE MORTAR
X500 585ML 3:1
Extreme performance epoxy anchor mortar
3:1 585ml epoxy anchoring injection mortar has outstanding strength adhesion for higher performance request. Work with 3:1 caulking gun.
It is for support in extreme load bearing applications, such like support of precast concrete and rebar fixing, bridge and dam repair, solar panel installation and professional space in construction projects. It’s suitable to use in any kind of solid substrate, such like concrete, brick, granite, stone or marble. WDB X500 epoxy injection mortar has SGS, AIT, and REACH certificate approvals and also independently tested by CE qualified lab in Germany according to EAD 330499-00-0601. There is also 400ml available in the range.
Chemical fixing system – Ultimate performance pure epoxy chemical anchor
High-end epoxy mortar for heavy anchoring and critical conditions. In variation case of anchoring work which required higher performance to satisfy and secure the anchoring in dry, wet, uncracked, cracked concrete even in seismic conditions or temperature variation and installation limitation. We tested diverse anchoring condition in ETAG approval lab and with report to compare. Epoxy injectable adhesive anchor is strongest one of bonding fasteners which is growing demands.
Specification
- Material: Pure Epoxy
- Model Number: X500
- Size: 585ml
- Shelf Life: 18 months
- Mixing Ratio: 3:1
- Mixing Color: Orange
- Standard Package: One cartridge with one mixer
- Other Accessory: Mixer, caulking gun, nylon sleeve, air pump, brush
Features & Benefits
- The strongest one in all range chemical fastening with threaded rod and rebar anchor.
- Bonding strength testing by Germany lab according to EAD 330499-00-0601.
- Ideal for diamond-drilled holes, large bore holes, civil infrastructure.
- Great chemical resistance, no expansion, no shrinkage, and non-sag.
- Good for installation under high and low temperature.
- Slow curing suitable for project that needs longer working time.
- Workable on dry and wet concrete.
- ECO friendly product with styrene free and odorless.
Ultimate performance epoxy for anchoring
Excellent strength epoxy anchoring adhesive is particularly for large project of highway, dam, bridge, and steel construction. To gain maximum adhesion, it is critical to ensure the drill hole is cleaned out and follow installation instruction to reduce human error. With the superior bonding capabilities and multiple benefits, X500 epoxy chemical anchor is higher budget option compared to other series.
Strongest epoxy anchoring for all fixing solution
Epoxy is best and ultimate one in all chemical anchor formula. Widely anchoring temperature range is better for climate suitability. We test epoxy resin in temperature chamber to observe if it will change under high temperature during specific time. Obtain leading lab performance report of installed on wet concrete, crack concrete, seismic zone, high temperature.
Technical Data
CHART 1. SOLID SUBSTRATE REBAR INSTALLATION DETAILS
| Pressure | Destroy Haul Strength (Kgf/KN) |
Safety Haul Strength (Kgf/KN) |
Working Standard (mm) |
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| Concrete Strength | 4,000 psi | 280 kg/cm2 | 4,000 psi | 280 kg/cm2 | Hole Diameter | Hole Depth | |||
| Rebar No. | ＃3 | (Φ10) | 3,607 | 36.4 | 1,202 | 12.1 | 13 | 90 | |
| ＃4 | (Φ12) | 6,409 | 64.7 | 2,136 | 21.6 | 16 | 125 | ||
| ＃5 | (Φ16) | 9,695 | 97.9 | 3,232 | 32.6 | 20 | 145 | ||
| ＃6 | (Φ20) | 13,655 | 137.9 | 4,552 | 46.0 | 25 | 170 | ||
| ＃7 | (Φ22) | 18,672 | 188.6 | 6,224 | 62.9 | 28 | 200 | ||
| ＃8 | (Φ25) | 24,032 | 242.7 | 8,011 | 80.9 | 32 | 225 | ||
| ＃9 | (Φ28) | 27,364 | 276.4 | 9,121 | 92.1 | 37 | 260 | ||
| ＃10 | (Φ32) | 31,730 | 320.5 | 10,577 | 106.8 | 40 | 290 | ||
| ＃11 | (Φ36) | 35,843 | 362.1 | 11,948 | 120.7 | 42 | 320 | ||
| Remarks: | 1. Concrete Strength fc’: 280kg/cm2 (4,000 psi) 2. Rebar Strength: #3~#5 fy: 2,800 kgf/cm2, #6~#11 fy= 4,200 kgf/cm2 |
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CHART 2. CURING TIME TABLE
| Temperature (°C) | Gelling | Full Curing |
| 5~10 | 1-2 hr. | 90 – 100 hr. |
| 10~20 | 30-60 min. | 30 – 60 hr. |
| 20~30 | 14-30 min. | 14 – 22 hr. |
| 30~40 | 10-20 min. | 6 – 12 hr. |
| Please make pull out test over 24 hours after full cured. | ||
CHART 3. FIXING CONSUMPTION PER CARTRIDGE
| Anchor Size | Hole Diameter (mm) |
Hole Depth (mm) |
Number of Fixings |
| 585ml | |||
| M8 | 10 | 80 | 115 |
| M10 | 13 | 90 | 59 |
| M12 | 16 | 120 | 28 |
| M16 | 20 | 145 | 14 |
| M20 | 25 | 170 | 7 |
| M24 | 28 | 210 | 5 |
| M30 | 35 | 270 | 2 |
| M36 | 40 | 330 | 1 |
| Note: Based on continuous installation without interruptions or nozzle changes. Provided as a guide and will vary with temperature. Provided as a guide and will vary with temperature and installation. | |||
Suitable caulking gun for GU-500 585ml pure epoxy chemical anchor
HC7-585 two-component caulking gun is a perfect tool for GU-500 585ml chemical anchor. The handle is made by aluminum alloy, and the trigger and carriage are all in metal material. With energy saving design, the powerful gripping plate is easy to release and suitable for high viscosity sealant. HC7-585 is durable and high-quality Taiwan made hand tool.
